Characteristics of the feeding system

Save labor and raw material costs, with a service life of over 30 years;

Centralized management of raw materials to avoid waste and pollution;

Keep the factory environment clean and maintain the environmental system:

Beneficial for maintaining stable quality, increasing output value, and maintaining the quality system;

Beneficial for improving the company's image, winning customer praise and cooperation.

System design process

Raw materials - storage - measurement - drying - transportation - use

The centralized feeding system adopts a single machine, one pipe, and a sealed circuit design to ensure the stable operation of the entire system and avoid plastic moisture regain and blockage. It is used in conjunction with the central drying machine (dehumidifier) system to allow dry air to re dry the raw materials, prevent the plastic strands from moisture regain after drying. At the same time, after each conveying cycle, the conveying pipes are cleaned to ensure that there is no residue in the pipeline. While avoiding moisture regain of the raw materials, it also ensures the consistency of the raw materials added to the injection molding machine. Under the negative vacuum pressure, the original dust in the raw materials is filtered out through the filter (dust collector) system, which is beneficial for improving product quality.

Central console features

Adopting PLC and large-sized 10.4-inch color human-machine interface touch panel, simple and easy to understand, easy to operate;

Colorful written display of various settings, operations, and operating conditions;

Equipped with the functions of emptying and cleaning the material pipe, automatic cleaning and dust collection, alternating automatic switching between central feeding hosts A and B, and manual material selection error prevention;

Add a raw material control screen to monitor the raw materials used, suction, shortage, and various abnormal phenomena of the central host (motor) in each molding machine.

Overview of Quick Feed Station

The distribution station is composed of several branches, and the raw materials in the same distribution pipe can be used by multiple injection molding machines, each with a quick connector to ensure airtightness; It can improve system efficiency and facilitate material replacement quickly and conveniently.

Characteristics of centralized feeding

Characteristics of the feeding host

The motor should not be designed to stop, in order to avoid frequent motor starts that may cause wear and tear;

Equipped with a safety relief valve, when the main engine's movement pressure is too high, the safety setting value will overload, and the relief valve will automatically release pressure to protect the motor;

The two feeding hosts A and B alternate, and are designed with automatic switching valves to ensure the stability of raw material transportation.

Cyclone dust collector

Integrate the air filter and cyclone dust collector to efficiently collect dust with natural centrifugal force;

Can be equipped with a high-pressure air storage tank and an automatic cleaning filter;

The dust collector is equipped with a shut-off valve, which can effectively move the dust of the dust collector without stopping the machine

Overview of production site

The automation design of the entire factory completely separates the management of raw materials and drying drums from the site, saving space. The on-site working environment is clean and beautiful without heat sources, improving environmental quality and reducing labor intensity of workers. When customers visit, it helps to enhance the overall image of the enterprise, gain a good impression, and increase orders.

Overview of raw material site

Centralized dehumidification and drying of raw materials can save electricity consumption and drying time.

A dedicated person is responsible for managing raw materials, reducing waste and lowering production costs.

Establish a rapid raw material selection station to improve production efficiency.

Flexible production mode suitable for various raw materials.

The production capacity and yield rate have increased and remained stable.